OMNISCOPE

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2550 Omniscope Platform
2550 Omniscope Nano

2550 OMNISCOPE PLATFORM

Integrated real time plastic production control monitoring

2550 Engineering offers a versatile KPI measurement solution for in-line plastic production. The Omniscope Platform captures valuable data, in real-time, enabling the user in taking production optimizing actions.

How it works

Input
Output

How it works

Input
Output
2550 Omniscope Platform

Plastic quality control monitoring examples and technical data

Unprocessed and processed material images
PP Plastic
EPE foam
PET plastic
Analysis and kpi of material
Polyurethane foam
Processed image
Cell size distribution
Capabilities
  • Average cell size
  • Pinholes
  • Cell size distribution
  • Coalescence index

With the web-based visualization tool the user can view real-time data and follow quality trends for manufactured plastic.

Manual methods, such as resin or water uptake tests, for testing the quality of a product can be replaced by our vision system.

All data will be stored in a database which can be used for further analysis to gain production process insights.

2550 Omniscope Platform

Technical Data

System consists of Omniscope vision stand and Control cabin.
Scanning information
Scanning speed 100 mm / 1 sec
Default scanning capability 1200 mm x 75 mm
  • Scanning speed: 100 mm / 1 sec

  • Default scanning capability: 1200 mm x 75 mm

The area’s maximum and minimum scan sizes depend on the request and are adjustable.*
Dimensions
  • Omniscope vision stand: 2400* x 650 x 1300* mm
  • Control cabin: 800 x 800 x 1300 mm
  • Cell diameter resolution: 0.1 mm
Omniscope vision stand 2400* x 650 x 1300* mm
Control cabin 800 x 800 x 1300 mm
Cell diameter resolution 0.1 mm
System
  • Power supply: 100–240 V, 50–60 Hz, 950 W
  • Communication: 10” touchscreen, Modbus module, Cloud solution, WebApp data visualization, SPC compatible
  • Real-time KPI calculations: Yes
  • Atmospheric sensor: Temperature, humidity and atm. pressure – AtmoBox sensor
Power supply 100–240 V, 50–60 Hz, 950 W
Communication
  • 10” touchscreen
  • Modbus module
  • Cloud solution
  • WebApp data visualization
  • SPC compatible
Real-time KPI calculations Yes
Atmospheric sensor Temperature, humidity and atm. pressure – AtmoBox sensor
CAMERA
  • Working distance: 314 mm
  • Resolution: 4112 x 4112 pixels
Working distance 314 mm
Resolution
4112 x 4112 pixels
*Default sizes. Customizable according to customer requirements.
User Case – Diab

OMNISCOPE PLATFORM – A quality control process revolution

Diab, a leading manufacturer of core material came to 2550 with the ambition to perform in-line quality control. With the 2550 Omniscope solution in place, Diab moved from measuring 1 sample out of 10 000, to measuring all produced PET boards. They also got access to the quality data needed to optimize their process control, reduce their costs and wastes, and improve the quality of their final product.

“It would be an understatement to say that 2550 have delivered value for us, they have revolutionized our whole quality control process” Magdalena Sandström, CTO at Diab Group.

Want to
Learn More?

Contact Magnus Janson to learn more about the enabling potential of the 2550 Omniscope Platform.

2550 OMNISCOPE Nano

Analysis tool for R&D purposes

The 2550 Omniscope Nano can be used for cell size measurements, cell size distribution and KPI for coalescence for several kinds of plastic samples in R&D environments and production batch testing. Because of its compact size and user-friendly functions the solution is ideal for tests and evaluation of current and new materials.

How it works

Input
Output

How it works

Input
Output
2550 Omniscope Nano

Plastic quality control monitoring examples and technical data

Unprocessed and processed material images
PP Plastic
EPE foam
PET plastic
Analysis and kpi of material
Polyurethane foam
Processed image
Cell size distribution
Capabilities
  • Average cell size
  • Cell size distribution
  • Coalescence index

Manual methods, such as resin or water uptake tests, for testing the quality of a product can be replaced by our vision system.

All data will be stored in a database which can be used for further analysis to gain production process insights.

2550 Omniscope Nano

Technical Data

System
  • Weight: 38 kg
  • Dimensions: 605 x 645 x 335 mm
  • Input devices: 10” touchscreen, keyboard*
  • Communication: Local system internal or customer data storage, Cloud storage*, WebApp data visualization*, SPC compatible
  • Power supply: 100–240 V, 50–60 Hz, 120 W

  • Scan area per shot: 80 x 80 mm

  • Real-time KPI calculations: Yes
Weight 38 kg
Dimensions 605 x 645 x 335 mm
Input devices 10” touchscreen, keyboard*
Communication
  • Local internal system ffor customer data storage
  • Cloud storage*
  • WebApp data visualization*
  • SPC compatible
Power Supply 100–240 V, 50–60 Hz, 120 W
Scan area per shot 80 x 80 mm
Real-time KPI calculations Yes
CAMERA
  • Resolution: 4112 x 4112 pixels
Resolution 4112 x 4112 pixels
*Additional possible equipment / solutions
User Case – Diab

OMNISCOPE NANO – A quality control process revolution

Diab, a leading manufacturer of core material came to 2550 with the ambition to improve quality control. With 2550 Omniscope Nano, Diab has replaced their manual test to evaluate samples from their R&D plant to a semi-automated system that provides quick feedback. The use case of this tool is extensive as it can also be used for batch testing before the final delivery.

“It would be an understatement to say that 2550 have delivered value for us, they have revolutionized our whole quality control process” Magdalena Sandström, CTO at Diab Group.

Want to
Learn More?

Contact Magnus Janson to learn more about the enabling potential of the 2550 Omniscope Nano.