How it works
Plastic patterns and structures
Different plastic materials with varied structures, patterns, and colors.
Image capturing
Cross section image of the material is taken by a custom-built vision system.
2550 Omniscope Platform solution
Valuable KPI data is extracted, in real-time.
Key performance indicator data
KPI data such as cell distribution, coalescence, and avg. cell diameter is presented through an interactive interface.
Value creation
- Repeatable in-line quality measures
- Quality trends in real-time
- Identified defects Improved yield
How it works
Plastic patterns and structures
Different plastic materials with varied structures, patterns, and colors.
Image capturing
Cross section image of the material is taken by a custom-built vision system.
2550 Omniscope Platform solution
Valuable KPI data is extracted, in real-time, through image processing.
Key performance indicator data
KPI data such as cell distribution, coalescence, and avg. cell diameter is presented through an interactive interface.
Value creation
Repeatable in-line quality measures Quality trends in real-time Identified defects Improved yield
Plastic quality control monitoring examples and technical data
Unprocessed and processed material images
Analysis and kpi of material
- Average cell size
- Pinholes
- Cell size distribution
- Coalescence index
With the web-based visualization tool the user can view real-time data and follow quality trends for manufactured plastic.
Manual methods, such as resin or water uptake tests, for testing the quality of a product can be replaced by our vision system.
All data will be stored in a database which can be used for further analysis to gain production process insights.
Technical Data
Scanning information
| Scanning speed | 100 mm / 1 sec |
| Default scanning capability | 1200 mm x 75 mm |
Scanning speed: 100 mm / 1 sec
Default scanning capability: 1200 mm x 75 mm
Dimensions
- Omniscope vision stand: 2400* x 650 x 1300* mm
- Control cabin: 800 x 800 x 1300 mm
- Cell diameter resolution: 0.1 mm
| Omniscope vision stand | 2400* x 650 x 1300* mm |
| Control cabin | 800 x 800 x 1300 mm |
| Cell diameter resolution | 0.1 mm |
System
- Power supply: 100–240 V, 50–60 Hz, 950 W
- Communication: 10” touchscreen, Modbus module, Cloud solution, WebApp data visualization, SPC compatible
- Real-time KPI calculations: Yes
- Atmospheric sensor: Temperature, humidity and atm. pressure – AtmoBox sensor
| Power supply | 100–240 V, 50–60 Hz, 950 W |
| Communication |
|
| Real-time KPI calculations | Yes |
| Atmospheric sensor | Temperature, humidity and atm. pressure – AtmoBox sensor |
CAMERA
- Working distance: 314 mm
- Resolution: 4112 x 4112 pixels
| Working distance | 314 mm |
| Resolution |
4112 x 4112 pixels
|
How it works
Material samples
Different plastic materials with varied structures, patterns and colors.
Image capturing
Positioning of specimen with a live placement preview.
2550 Omniscope Nano Platform solution
Valuable KPI data is extracted in less than a minute.
When the scan is completed the results will automatically be presented.
Key performance indicator data
KPI data such as cell distribution, coalescence and avg. cell diameter is presented through an interactive interface.
Value creation
- Repeatable quality assurance measures
- Quick quality feedback for R&D
- Better material understanding
How it works
Material samples
Different plastic materials with varied structures, patterns and colors.
Image capturing
Positioning of specimen with a live placement preview.
2550 Omniscope Nano Platform solution
Valuable KPI data is extracted through image processing in less than a minute.
When the scan is completed the results will automatically be presented.
Key performance indicator data
KPI data such as cell distribution, coalescence and avg. cell diameter is presented through an interactive interface.
Value creation
Repeatable quality assurance measures
Quick quality feedback for R&D
Better material understanding
Plastic quality control monitoring examples and technical data
Unprocessed and processed material images
Analysis and kpi of material
- Average cell size
- Cell size distribution
- Coalescence index
Manual methods, such as resin or water uptake tests, for testing the quality of a product can be replaced by our vision system.
All data will be stored in a database which can be used for further analysis to gain production process insights.
Technical Data
System
- Weight: 38 kg
- Dimensions: 605 x 645 x 335 mm
- Input devices: 10” touchscreen, keyboard*
- Communication: Local system internal or customer data storage, Cloud storage*, WebApp data visualization*, SPC compatible
Power supply: 100–240 V, 50–60 Hz, 120 W
Scan area per shot: 80 x 80 mm
- Real-time KPI calculations: Yes
| Weight | 38 kg |
| Dimensions | 605 x 645 x 335 mm |
| Input devices | 10” touchscreen, keyboard* |
| Communication |
|
| Power Supply | 100–240 V, 50–60 Hz, 120 W |
| Scan area per shot | 80 x 80 mm |
| Real-time KPI calculations | Yes |
CAMERA
- Resolution: 4112 x 4112 pixels
| Resolution | 4112 x 4112 pixels |
